Chief Engineer's Note

20 Years of Structural Design Experience

This hexagonal, custom-shaped EVA inner tray cosmetic set’s color box is specially designed for high-end skincare gift boxes. The outer box is crafted from light off-white art speciality paper or tactile textured paper weighing 250–300g/m², paired with a thickened double‑sided grey board of 2.0–2.5mm; its hexagonal edges are crisp and robust, resisting deformation. The inner lining features high-density EVA foam at 38–45°, CNC-milled and slotted to precisely match the contours of three skincare products. The beige flocking on the surface provides cushioning, shock absorption, scratch resistance, and wear durability. Dimensions 170×170×50mm; the lid and base fit together with just the right amount of snugness. Exquisite printing craftsmanship: four‑color offset‑printed peonies, foliage, and geometric water‑drop motifs, finished with a matte‑touch laminate or tactile‑finish spray coating for smudge‑resistant, abrasion‑proof protection; the entire floral composition features deep embossing and debossing, delivering distinct textural layers; the outer border is hot‑stamped in bright gold, while the water drops are accented with matte silver, creating a refined, subtly luxurious interplay of metallic hues. The complete post‑press process includes die‑cutting to custom shapes, register embossing and debossing, register hot stamping with gold or silver foil, fully automatic edge‑banding and forming of grey board with face paper, EVA slot milling, flocking, positioning, and lamination, followed by 100% final inspection of the finished products. The overall size, thickness, and internal channel can all be customized to meet your needs, perfectly reflecting your brand’s signature identity.

Technical Specifications

Size Outer box: hexagonal, with external dimensions of 170mm × 170mm × 50mm. The lid‑bottom closure features a reserved gap of 1~1.5mm, ensuring smooth, secure opening and closing—neither too loose nor binding. The three internal compartments can be custom‑molded to match the dimensions and depth of the customer’s skincare products. The overall hexagonal size and wall thickness are also fully customizable.
Lining structure Base material: High-density EVA foam at 38~45°; CNC-milled grooves precisely match the contours of three skincare products. Surface: Entirely finished with beige flocking, providing cushioning, shock absorption, scratch resistance, and enhanced premium presentation for the gift box.
Printing process Base color: The natural tone of the art paper requires no full‑coverage printing; for coated paper, a warm beige base is printed using a spot‑color process in CMYK four‑color. Main motif: Peony blossoms, foliage, and geometric water‑drop patterns are rendered with fine four‑color offset lithography, featuring soft, delicate pink‑toned gradations.
Outer liner paper 250–300g/m² Light off-white art speciality paper/tactile coated paper, with a soft, premium texture.
Box body support substrate The lid and the surrounding bottom panel are made of thickened double-gray cardboard with a thickness of 2.0mm~2.5mm. The hexagonal edges and corners are rigidly shaped, making them resistant to bending and deformation.
Surface post-processing technology Overall surface finish: Full‑surface matte‑touch lamination or tactile‑feel spray coating—fingerprint‑resistant, abrasion‑proof, and delivering a smooth, soft hand feel; the economy option features standard matte BOPP lamination. Embossing & Debossing: A full‑page floral motif is rendered with deep embossing and debossing, creating three‑dimensional, raised flower and leaf contours for a highly pronounced tactile layering effect. Two‑Color Hot Stamping: The outer frame and the outlines of flowers and leaves are finished in bright gold foil; select droplet shapes are accented with matte silver foil, offering a refined, light‑luxury contrast of gold and silver.
Complete post-processing procedures Hexagonal die‑cutting tool for precise die‑forming; four‑color printing → register embossing and debossing → overprinting with gold foil, silver foil; gray board laminated with surface paper, fully automatic side‑folding and gluing into box shape EVA; slotting, flocking, trimming; precision alignment and bonding followed by insertion into the bottom tray; final product opening‑closing adjustment and 100% inspection for cosmetic defects.

Global Shipping from China

🚢 Shipping Time (Sea Freight)

  • To US West Coast18-22 days
  • To US East Coast28-35 days
  • To Europe (Main Ports)25-30 days
  • To Australia12-15 days

📦 Supported Trade Terms

  • DDPDelivered Duty Paid (we handle customs and taxes)
  • FOBFree on Board Shenzhen/Guangzhou
  • CIFCost, Insurance and Freight to your port

Frequently Asked Questions


Do I need to pay printing plate / tooling fees?
For orders under 5,000 pieces, a one-time printing plate fee ($50-100, depending on size) applies. For reorders or orders over 5,000 pieces, tooling fees are waived.